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Projects

Tianjin SCG coating line cooling water energy saving project

Founded in 1984, SCG is a Sino-foreign joint venture with 33 subsidiaries and total assets of RMB 15 billion, which is the most competitive and influential large-scale enterprise in China’s glass industry. Tianjin CSG Energy-saving Glass Co., Ltd. belongs to the Engineering Glass Division of CSG, which is the first subsidiary company invested by CSG in other places. The total investment of the company is RMB 862 million, and the total area is about 260,000 square meters. Tianjin CSG has gathered the experience of deep processing of float glass of CSG, and is currently the largest deep processing plant of float glass in China.

Project content

According to the characteristics and operation requirements of the system, some of the original fixed-frequency pumps with low energy efficiency were retrofitted with ARMSTRONG intelligent inverter pumps and a pump remote data collection system was installed to monitor the operation of the pumps remotely and in real time through computers and mobile phones.

Solutions

Using ARMSTRONG intelligent inverter pump built-in PSPC control technology, control the pump start and stop and the number of operating units, to obtain the best operating efficiency, so as to ensure that the pump unit in the best energy efficiency to meet the system demand to run the system required flow, to achieve maximum energy saving.

Data comparison

Annual electricity savings1735526KWh

Annual electricity consumption before renovation 3622234kwh

Annual electricity consumption after conversion 1886708kwh

Annual electricity saving rate47.91 %

Benefit analysis

Economic benefits

Annual operating cost savings of RMB 1.3 million (integrated electricity price of RMB 0.75/kW*h) and full life cycle (based on 20 years) savings of RMB 26 million.

Environmental benefits

It saves 547 tonnes of standard coal and reduces CO2 emissions by 1,417 tonnes per year.

Management benefits

Fully automatic energy saving control, variable flow control, intelligent control of the pump start and stop. Helping customers to achieve the “three savings” of saving money, saving work and saving heart, safe operation.

Government Policy

The government encourages companies to make energy-saving improvements and they can apply for subsidies according to local policies.